Overview of Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization
-
Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
-
High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
-
Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
-
High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
-
Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
-
Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization)
Parameters of Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization
1. Machine name: Tungsten Carbide End Mill/Cemented Carbide End Mill Cutters
2. Machine specifications:
– Power range: >50 kN
– Material type: Tungsten carbide and cemented carbide
– Design parameters: The material should be matched with the required tooling in order to produce high-quality results.
– Cutting speed: >2,000 r/min
– Cut width: √3mm to √8mm (for production of various sizes)
– Cut length: √6 mm to √14 mm (for cutting applications involving large surfaces or hard materials)
– machining center parameters: The lathe should have adequate profiles and swivel rotation to achieve desired accuracy and stability during the cutting process.
3. Specialized features:
– Shear tolerance: The tool head has advanced shears designed to withstand intense wear and tear on components such as steel, stainless, and cast iron.
– Special control systems: The end mill should have built-in safety devices that automatically lower the cutting speed if necessary to prevent injuries to the worker.
– Advanced cutting algorithms: The machine should use advanced algorithms that analyze the material properties, working conditions, and other factors to optimize the selection of feed material and cut tools.
– Recognized brands and certifications: The machine should meet recognized international standards and be certified by industry organizations such as ASME, IEC, and NACJ.
– Customizable design options: The machine should have several customization options available to allow users to tailor it to their specific needs and applications.
– Reliable materials and installation support: The machine should be installed using reliable and durable materials that can withstand long-term service.
– Professional support and maintenance: The machine should have professional support services and maintenance facilities that provide regular check-ups and repairs to ensure optimal performance and durability.
(Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization)
Applications of Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization
-
Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
-
Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
-
Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
-
Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
-
Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
-
Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization
Q: How is Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization manufactured?
A: Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization recyclable?
A: Yes, Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization compare to steel in terms of hardness and toughness?
A: While Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(Tungsten carbide end mill/cemented carbide end mill cutters for processing Steel/ Stainless/ Cast Iron Customization)
