Overview of tungsten carbide brazed tool tips/carbide tipped center
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of tungsten carbide brazed tool tips/carbide tipped center
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
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Parameters of tungsten carbide brazed tool tips/carbide tipped center
The parameters of tungsten carbide (WC) tool tips and carbide tip center can vary depending on the specific application, tools being used, and the desired level of wear resistance.
Here are some commonly used parameters:
1. Material: The material used in the tool tips will affect the type of work that the tool will be performing. High-carbon tungsten carbide is typically used for cutting, grinding, and drilling applications due to its high heat tolerance, low coefficient of change, and good mechanical strength.
2. Tool Type: The tool type used will also affect the selection of tool tips and tip center. For example, irregularly shaped tool tips may require more wear-resistant materials with low coefficients of change and higher heat tolerance than uniform-shaped tips.
3. Condition: The condition of the tool and its tip centers can significantly impact the performance of the tool and its ability to withstand wear and tear. A clean and dry tool tip will have better wear resistance than one covered in dust or dirt.
4. Adhesive: The adhesive used to bond the carbide tip to the tool body can also affect the performance of the tool and its ability to withstand wear and tear. A variety of adhesives, such as silicone-based or metal-based, are commonly used.
5. Stress and loads: The stress and loads applied to the tool and its tip centers can also affect their performance. An increase in stress or load can cause material to disintegrate or crack, which can lead to failure.
Overall, selecting the right parameter for tungsten carbide tool tips and carbide tip center depends on the specific application, tools being used, and desired level of wear resistance. It’s important to consult with a professional in the field to ensure proper use of these tools.
(tungsten carbide brazed tool tips/carbide tipped center)
Applications of tungsten carbide brazed tool tips/carbide tipped center
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
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FAQs of tungsten carbide brazed tool tips/carbide tipped center
Q: How is tungsten carbide brazed tool tips/carbide tipped center manufactured?
A: tungsten carbide brazed tool tips/carbide tipped center is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is tungsten carbide brazed tool tips/carbide tipped center recyclable?
A: Yes, tungsten carbide brazed tool tips/carbide tipped center is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does tungsten carbide brazed tool tips/carbide tipped center compare to steel in terms of hardness and toughness?
A: While tungsten carbide brazed tool tips/carbide tipped center is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can tungsten carbide brazed tool tips/carbide tipped center be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is tungsten carbide brazed tool tips/carbide tipped center dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(tungsten carbide brazed tool tips/carbide tipped center)
