Overview of High Quality Tungsten Carbide Rotary Burrs Cutting Tools
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of High Quality Tungsten Carbide Rotary Burrs Cutting Tools
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(High Quality Tungsten Carbide Rotary Burrs Cutting Tools)
Parameters of High Quality Tungsten Carbide Rotary Burrs Cutting Tools
Tungsten carbide rotary burrs are highly durable and versatile tools that can be used for various applications such as drilling, boring, and reaming. The following parameters are important to consider when choosing high-quality tungsten carbide rotary burrs:
1. Tungsten content: Tungsten carbide is the most common material used in rotary burrs due to its high hardness, wear resistance, and corrosion resistance. The recommended tungsten content varies depending on the application, but it should be at least 95%.
2. Diamond type: Tungsten carbide rotary burrs come in different diamond types, including HRB (hard) and HRC (high-reliability).HRB burrs have lower than HRC burrs, which makes them better suited for cutting harder materials like steel and aluminum. HRC burrs have higher hardness than HRB burrs, which makes them better suited for cutting softer materials like titanium and ceramics.
3. Size and shape: The size and shape of the burr determine the depth and quality of the cut. High-quality tungsten carbide rotary burrs typically have a smaller burr size and a shallower depth of cut compared to low-quality burrs.
4. Speed and feed rate: The speed and feed rate of the tool affect its cutting efficiency and accuracy. High-speed cutting tools require more power, while slow-speed cutting tools require less power.
5. Maintenance: Proper maintenance of the tungsten carbide rotary burrs is essential to ensure their longevity and performance. Regular cleaning, lubrication, and inspection of the burrs are important to preventors can vary from 00 the speed and feed rate. A faster and consistent speeds can cause the burr grind pattern will affect the performance of the tool. This determines the amount of time required to achieve the same cutting results. Choose the appropriate speed and feed rates for proper wear and tear out and maintainability. This requires regular cleaning and replacement of they require regular sharpening and sharpening to prolong their life. Regular cleaning, inspections, as well as applying oil, sharpening, and replacing them regularly will help to keep them in good working condition, including maintaining the sharpness, preventing rust, debris buildup, and replacement of the tool head and tool holder will prevent corrosion and extend their lifespan.
6. Make sure to use quality replacement parts such as diamonds, honing, and wear surfaces to ensure optimal performance.
When selecting a high-quality tungsten carbide rotary burrs, choose the right components and material quality for your specific requirements. When choosing, you should consider factors such as speed, speed, diameter, and cutting edge angle.
Overall, when selecting a high-quality tungsten carbide rotary burrs for your specific application, take into account these parameters to ensure optimal performance and durability. Always refer to manufacturer specifications and consult with experts before making a decision.
In summary, choosing high-quality tungsten carbide rotary burrs depends on the specific application, required speed, and quality burr length, surface, and teeth profile, and overall durability of the tool, cost, and sharpening options. Take the above factors into consideration when selecting high-quality tungsten carbide rotary burrs for your specific requirements.
(High Quality Tungsten Carbide Rotary Burrs Cutting Tools)
Applications of High Quality Tungsten Carbide Rotary Burrs Cutting Tools
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of High Quality Tungsten Carbide Rotary Burrs Cutting Tools
Q: How is High Quality Tungsten Carbide Rotary Burrs Cutting Tools manufactured?
A: High Quality Tungsten Carbide Rotary Burrs Cutting Tools is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is High Quality Tungsten Carbide Rotary Burrs Cutting Tools recyclable?
A: Yes, High Quality Tungsten Carbide Rotary Burrs Cutting Tools is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does High Quality Tungsten Carbide Rotary Burrs Cutting Tools compare to steel in terms of hardness and toughness?
A: While High Quality Tungsten Carbide Rotary Burrs Cutting Tools is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can High Quality Tungsten Carbide Rotary Burrs Cutting Tools be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is High Quality Tungsten Carbide Rotary Burrs Cutting Tools dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(High Quality Tungsten Carbide Rotary Burrs Cutting Tools)
