Overview of High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die)
Parameters of High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die
1. Length: The length of the press die is typically determined by the diameter of the carbide material used, which will vary depending on the specific application.
2. Content: The amount of carbide in the press die will determine its strength and nature. High-quality carbide die with high carbon content will be more durable and strong than low-carbon dies.
3. Durability: The lifespan of the press die can also be affected by its surface finish and materials used. Selective surfaces that contain high-carbon materials will provide better durability and longevity.
4. Force: The force applied to the press die will depend on the size and type of die it is being used for. Generally, larger dies have higher forces because they need to compress the material to withstand greater forces.
5. Complexity: The complexity of the press die will also affect its performance. Higher complexity makes the die more difficult to design and fabricate, but may result in better quality products at a lower cost.
6. Benefits: For some applications, such as pressing metal or titanium, high-hardness custom carbide tungsten carbide die can be beneficial because it provides better mechanical properties and increased stability. Additionally, this type of die is commonly used in aerospace and automotive industries, where high- components are required.
(High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die)
Applications of High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die
Q: How is High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die manufactured?
A: High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die recyclable?
A: Yes, High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die compare to steel in terms of hardness and toughness?
A: While High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(High hardness custom carbide tungsten carbide die non-standard,Tungsten Carbide Pressing Die,Punching Die)
