Overview of Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set)
Parameters of Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set
1. 4 Flute Tungsten Carbide Milling Cutting Cutters: These type of cutting machines are commonly used in manufacturing applications that require intricate mill cutouts or precise measurements. They have four flutes for depth control and fast response times, making them suitable for applications where speed and accuracy are critical.
2. End Mill spiral Groove Milling Cutter: These type of tools are designed for use in precision manufacturing applications that require the creation of intricate crosshatched patterns on surfaces. They have a spiral grooves that allow for precise control over the size and shape of the pieces being cut.
3. Milling cutter: This is the main tool used for metal and plastic. It has features such as variable cutting speeds, chuck diameters, and programmable parts that can be programmed to produce different results based on the application.
4. Router bit set: This type of tool consists of a series of screws and nuts that can beed together to create specific grooves in surfaces. The angle at which these screws are turned will affect the width of the forged piece produced by the router.
5. Parameter settings: The parameters for each type of tool can vary depending on its design, material properties, and user needs. Some common parameters include:
– Cutting speed: How quickly the tool cuts out the workpiece.
– Chuck diameter: The diameter of the chuck used to move the workpiece through the center of the router.
– Programmable part: What part of the material is multiplied during the cutting process to create the desired result.
-φ (фifth power) setting: How many degrees the cutting speed must be above the force required to lift the piece into the router.
– Angular velocity: The angular velocity of the tool, which affects how smoothly ites the workpiece.
– length: The distance the tool moves within the work piece, including any guide teeth or tabs used.
– Tensile strength: The ability of the tool to withstand the applied pressure.
– Grinding roughness: The roughness of the surface made by the tool when moving it through the material.
– Drilling depth: The amount of depth in the workpiece that the tool can cut out.
– R depth: The maximum depth that can be achieved using the tool’s height.
– Casing material: The type of casing material used to protect the cutting tool from damage and wear.
(Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set)
Applications of Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set
Q: How is Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set manufactured?
A: Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set recyclable?
A: Yes, Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set compare to steel in terms of hardness and toughness?
A: While Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(Four Flutes Tungsten Carbide Milling Cutters End Mill Spiral Groove Milling Cutter CNC Cutting Machine Router Bit Set)
