Overview of factory tungsten cemented carbide button inserts for milling bits
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of factory tungsten cemented carbide button inserts for milling bits
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(factory tungsten cemented carbide button inserts for milling bits)
Parameters of factory tungsten cemented carbide button inserts for milling bits
The parameter for factory tungsten cemented carbide button inserts for milling bits can vary depending on the specific application and requirements of the machine. However, some general parameters that may be important include:
1. Ball size: The ball size of the tungsten cemented carbide button inserted into the machine will depend on the type of cutter and the design of the machine. For example, if the cutter is a lat bit with a small ball head, the ball size should be less than or equal to the machine’s pitch.
2. Torque output: The torque output of the tungsten cemented carbide button will also affect its performance in the cutting process. A higher torque output will result in better cutting accuracy and faster finish times.
3. Belt speed: The belt speed at which the tungsten cemented carbide button is inserted will also impact its performance. Higher belt speeds will result in greater efficiency and faster cutting speed.
4. Surface area: The surface area of the tungsten cemented carbide button should be sufficient to provide good visibility for the machine operator and materials being cut. A lower surface area will result in less visibility and potentially increased error.
5. Post removal time: The post removal time for the tungsten cemented carbide button is another important parameter to consider. The longer the post removal time, the more time it will take for the machine operator to remove the tool from the machine.
Overall, these parameters should be considered when designing and purchasing factory tungsten cemented carbide button insertions for milling bits. By carefully selecting and optimizing these parameters, you can ensure that your equipment meets the needs of your work and provides accurate and efficient cutting outcomes.
(factory tungsten cemented carbide button inserts for milling bits)
Applications of factory tungsten cemented carbide button inserts for milling bits
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of factory tungsten cemented carbide button inserts for milling bits
Q: How is factory tungsten cemented carbide button inserts for milling bits manufactured?
A: factory tungsten cemented carbide button inserts for milling bits is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is factory tungsten cemented carbide button inserts for milling bits recyclable?
A: Yes, factory tungsten cemented carbide button inserts for milling bits is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does factory tungsten cemented carbide button inserts for milling bits compare to steel in terms of hardness and toughness?
A: While factory tungsten cemented carbide button inserts for milling bits is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can factory tungsten cemented carbide button inserts for milling bits be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is factory tungsten cemented carbide button inserts for milling bits dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(factory tungsten cemented carbide button inserts for milling bits)
