Overview of Customized Tungsten Carbide Blades
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of Customized Tungsten Carbide Blades
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(Customized Tungsten Carbide Blades)
Parameters of Customized Tungsten Carbide Blades
Customized tungsten carbide blades can be achieved by adjusting the composition of the blade’s material and adding various components such asnites, silicium, or carbides to improve its performance in certain applications.
To tailor the material for a specific application, you may need to modify the composition of tungsten carbide, adding specific amounts of these ingredients to achieve the desired properties.
Additionally, you may want to consider adding a high-temperature (500°C) varnish layer to the blade’s surface to enhance durability and reduce scratching. You can choose from different types of varnish options such as tungsten oil-based, premixed, or mixed solutions.
In addition to these adjustments, you may also want to consider using advanced manufacturing techniques such as laser cutting, injection molding, or prototyping to ensure that your customized tungsten carbide blades meet the highest standards of quality and performance.
Overall, customized tungsten carbide blades offer a wide range of benefits, including improved blade performance, increased durability, and improved user experience.
(Customized Tungsten Carbide Blades)
Applications of Customized Tungsten Carbide Blades
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Customized Tungsten Carbide Blades
Q: How is Customized Tungsten Carbide Blades manufactured?
A: Customized Tungsten Carbide Blades is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is Customized Tungsten Carbide Blades recyclable?
A: Yes, Customized Tungsten Carbide Blades is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does Customized Tungsten Carbide Blades compare to steel in terms of hardness and toughness?
A: While Customized Tungsten Carbide Blades is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can Customized Tungsten Carbide Blades be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is Customized Tungsten Carbide Blades dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(Customized Tungsten Carbide Blades)
