Overview of Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application
Titanium Carbide (TiC) is a technical ceramic material renowned for its exceptional hardness, wear resistance, and high melting point. Composed of titanium and carbon atoms, it forms a part of the wider family of transition metal carbides. Its unique combination of properties makes it a versatile and valuable component in various industrial applications where extreme conditions necessitate robust and durable materials.
Features of Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application
-
Exceptional Hardness: With a Vickers hardness ranging from 2000 to 3200 Hv, TiC ranks among the hardest materials, surpassing many steels and rivaling tungsten carbide.
-
High Melting Point: Boasting a melting point of approximately 3160°C, titanium carbide is ideal for high-temperature applications where stability and strength are crucial.
-
Oxidation Resistance: Forms a protective oxide layer at elevated temperatures, slowing down further oxidation and enhancing its performance in oxidative environments.
-
Chemical Stability: Resistant to most acids and alkalis, TiC maintains its integrity in corrosive conditions, excluding hydrofluoric acid and strong alkalis.
-
Thermal Conductivity: Exhibits good thermal conductivity, facilitating heat dissipation and enhancing performance in high-heat-load applications.
-
Density: Despite its hardness, titanium carbide has a relatively low density of about 4.93 g/cm³, contributing to its use in lightweight yet durable structures.
(Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application)
Parameters of Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application
Sure, here is a custom CNC molded tungsten carbide nut component with PVD titanium surface coating for multi- station application:
Material: TiN-based superconductive compound
Processor: Cnc, parameter optimization
Siemens Machete, PVD (Preciseputty Fusion)
ProachiBlende, Advanced Tungsten Carbide Precision Tech
Texturing: Machine texturing
Acceptance: 100%
Appearance: High-quality titanium surface
Security:, high wear resistance
Caliper: Variable
Manufacturing Process:
1. Consuming material and melting it in the Cnc machine.
2. Rocking the tool head to refine the chamfer.
3. Welding the titanium sheet in a continuous process until all the threads are precisely located on the machine bed.
4. Connecting the parts using pins or screwdriver.
5. Testing the nut component to ensure its compatibility with other components and to check for any defects.
This design allows for high-performance metal-to-insmature integration into multi-station applications. The unique TiN-based superconductive compound provides high strength, durability, and reliability, while also ensuring optimal surface wear resistance and corrosion resistance. Additionally, the aggressive PVDTitan surface coating increases the efficiency of production by reducing impurities and passing them through the surface during manufacturing, ultimately improving the final product’s performance. Finally, the customized CNC machine enables precise execution of these processes, which further enhances the overall quality of the resulting product.
(Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application)
Applications of Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application
-
Cutting Tools: Integrated into tool bits, inserts, and milling cutters due to its wear resistance and heat tolerance, enhancing tool life and machining efficiency.
-
Metalworking: As hardfacing coatings for dies, molds, and wear parts subjected to severe abrasive or erosive conditions.
-
Cemented Carbides: Mixed with other carbides and binders to form cemented carbide composites for drill bits, end mills, and other cutting tools.
-
Abrasive and Wear-Resistant Components: Used in pump parts, valve components, and seals where resistance to wear and corrosion is vital.
-
Military Armor: Incorporated into armor plating due to its hardness and lightweight properties, offering enhanced protection without adding excessive weight.
-
Chemical Processing Equipment: For parts that come into contact with corrosive chemicals, benefiting from TiC’s resistance to chemical attack.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application
Q: How is Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application manufactured?
A: Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application is typically produced through a process called carbothermal reduction, which involves reacting titanium dioxide with carbon at high temperatures.
Q: Is Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application biocompatible?
A: While pure titanium is highly biocompatible, the biocompatibility of titanium carbide depends on the specific application and the potential release of titanium ions. Further testing is necessary for biomedical applications.
Q: How does Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application compare to tungsten carbide in terms of hardness and toughness?
A: Both materials are hard, but tungsten carbide (WC) is slightly harder and tougher than titanium carbide, making WC more commonly used in tooling applications.
Q: Can Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application be machined?
A: Due to its extreme hardness, traditional machining methods are challenging. Instead, TiC components are often formed through powder metallurgy, sintering, or by applying coatings via thermal spray or Physical Vapor Deposition (PVD).
Q: What are the main advantages of using Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application in cutting tools?
A: TiC enhances tool life, allows for higher cutting speeds, and improves wear resistance, especially in applications involving high temperatures or abrasive materials.
(Customized CNC Molded Tungsten Carbide Nut Component with PVD Titanium Surface Coating for Multi-Station Application)
