Overview of Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish
Titanium Carbide (TiC) is a technical ceramic material renowned for its exceptional hardness, wear resistance, and high melting point. Composed of titanium and carbon atoms, it forms a part of the wider family of transition metal carbides. Its unique combination of properties makes it a versatile and valuable component in various industrial applications where extreme conditions necessitate robust and durable materials.
Features of Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish
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Exceptional Hardness: With a Vickers hardness ranging from 2000 to 3200 Hv, TiC ranks among the hardest materials, surpassing many steels and rivaling tungsten carbide.
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High Melting Point: Boasting a melting point of approximately 3160°C, titanium carbide is ideal for high-temperature applications where stability and strength are crucial.
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Oxidation Resistance: Forms a protective oxide layer at elevated temperatures, slowing down further oxidation and enhancing its performance in oxidative environments.
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Chemical Stability: Resistant to most acids and alkalis, TiC maintains its integrity in corrosive conditions, excluding hydrofluoric acid and strong alkalis.
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Thermal Conductivity: Exhibits good thermal conductivity, facilitating heat dissipation and enhancing performance in high-heat-load applications.
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Density: Despite its hardness, titanium carbide has a relatively low density of about 4.93 g/cm³, contributing to its use in lightweight yet durable structures.
(Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish)
Parameters of Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish
Sure, I can help you create a customized CNC machined tungsten carbide nut component that has multi-point pVD titanium finish. Here’s an example design:
1. Start by selecting the appropriate materials for your component. tungsten carbide is a hard and durable material that requires special care to maintain its integrity.
2. Prepare the tooling surfaces and chuckes according to your needs. Ensure that they are clean and free of debris or scratches.
3. Sand the chuck edges to remove any rough spots or burrs. Apply a coat of pvd titanium paint to the edge before sanding again to ensure even coverage.
4. Heat the chuck in a steady, circular motion until it reaches a temperature between 500°C and 650°C (987°F and 1052°F).
5. Place the grinding wheel onto the grind pile and press down on the edge of the chuck until the material becomes smooth and consistent.
6. Buff the surface with a soft, circular motion to remove any roughness or texture from the grinding wheel.
7. Mount the component on a tool with a file attachment to ensure accuracy.
8. Set the material to a suitable temperature for your application. Follow the manufacturer’s instructions for proper set-up and operation.
By following these steps, you can create a custom CNC machined tungsten carbide nut component that meets your specific needs and requirements.
(Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish)
Applications of Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish
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Cutting Tools: Integrated into tool bits, inserts, and milling cutters due to its wear resistance and heat tolerance, enhancing tool life and machining efficiency.
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Metalworking: As hardfacing coatings for dies, molds, and wear parts subjected to severe abrasive or erosive conditions.
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Cemented Carbides: Mixed with other carbides and binders to form cemented carbide composites for drill bits, end mills, and other cutting tools.
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Abrasive and Wear-Resistant Components: Used in pump parts, valve components, and seals where resistance to wear and corrosion is vital.
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Military Armor: Incorporated into armor plating due to its hardness and lightweight properties, offering enhanced protection without adding excessive weight.
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Chemical Processing Equipment: For parts that come into contact with corrosive chemicals, benefiting from TiC’s resistance to chemical attack.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish
Q: How is Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish manufactured?
A: Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish is typically produced through a process called carbothermal reduction, which involves reacting titanium dioxide with carbon at high temperatures.
Q: Is Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish biocompatible?
A: While pure titanium is highly biocompatible, the biocompatibility of titanium carbide depends on the specific application and the potential release of titanium ions. Further testing is necessary for biomedical applications.
Q: How does Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish compare to tungsten carbide in terms of hardness and toughness?
A: Both materials are hard, but tungsten carbide (WC) is slightly harder and tougher than titanium carbide, making WC more commonly used in tooling applications.
Q: Can Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish be machined?
A: Due to its extreme hardness, traditional machining methods are challenging. Instead, TiC components are often formed through powder metallurgy, sintering, or by applying coatings via thermal spray or Physical Vapor Deposition (PVD).
Q: What are the main advantages of using Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish in cutting tools?
A: TiC enhances tool life, allows for higher cutting speeds, and improves wear resistance, especially in applications involving high temperatures or abrasive materials.
(Customized CNC Machined Tungsten Carbide Nut Component with Multi-Point PVD Titanium Finish)
