Overview of custom size tungsten carbide rods
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of custom size tungsten carbide rods
-
Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
-
High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
-
Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
-
High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
-
Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
-
Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(custom size tungsten carbide rods)
Parameters of custom size tungsten carbide rods
The specific size of tungsten carbide rod you need will depend on several factors such as the application, intended use, and budget.
1. Material: Tungsten carbide rod is typically made from high-quality materials such as tungsten with a high purity. These materials are not only strong but also resistant to corrosion, fatigue, and temperature changes.
2. Application: Tungsten carbide rod is commonly used in a variety of applications, including:
– For precision cutting in metals such as steel, aluminum, and titanium.
– For adding heat resistance to certain materials, such as oil or gas.
– As a tool for some types of metal and grinding.
– In situations where mechanical stress is required, such as forging or fabrication.
– As a surface treatment agent in manufacturing surfaces, such as primering or applying adhesives.
3. Budget: The cost of purchasing and maintaining tungsten carbide rod will depend on various factors such as the material, processing method, and type of component being built.
In general, the cost of tungsten carbide rod can range from a few hundred dollars per ton to thousands of dollars per pound. However, it’s important to consider the specific requirements of your project and choose the best option based on your budget and needs.
(custom size tungsten carbide rods)
Applications of custom size tungsten carbide rods
-
Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
-
Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
-
Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
-
Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
-
Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
-
Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of custom size tungsten carbide rods
Q: How is custom size tungsten carbide rods manufactured?
A: custom size tungsten carbide rods is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is custom size tungsten carbide rods recyclable?
A: Yes, custom size tungsten carbide rods is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does custom size tungsten carbide rods compare to steel in terms of hardness and toughness?
A: While custom size tungsten carbide rods is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can custom size tungsten carbide rods be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is custom size tungsten carbide rods dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(custom size tungsten carbide rods)
