Overview of carbide square end milling cutters 4 flutes for titanium alloy HRC70
Titanium Carbide (TiC) is a technical ceramic material renowned for its exceptional hardness, wear resistance, and high melting point. Composed of titanium and carbon atoms, it forms a part of the wider family of transition metal carbides. Its unique combination of properties makes it a versatile and valuable component in various industrial applications where extreme conditions necessitate robust and durable materials.
Features of carbide square end milling cutters 4 flutes for titanium alloy HRC70
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Exceptional Hardness: With a Vickers hardness ranging from 2000 to 3200 Hv, TiC ranks among the hardest materials, surpassing many steels and rivaling tungsten carbide.
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High Melting Point: Boasting a melting point of approximately 3160°C, titanium carbide is ideal for high-temperature applications where stability and strength are crucial.
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Oxidation Resistance: Forms a protective oxide layer at elevated temperatures, slowing down further oxidation and enhancing its performance in oxidative environments.
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Chemical Stability: Resistant to most acids and alkalis, TiC maintains its integrity in corrosive conditions, excluding hydrofluoric acid and strong alkalis.
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Thermal Conductivity: Exhibits good thermal conductivity, facilitating heat dissipation and enhancing performance in high-heat-load applications.
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Density: Despite its hardness, titanium carbide has a relatively low density of about 4.93 g/cm³, contributing to its use in lightweight yet durable structures.
(carbide square end milling cutters 4 flutes for titanium alloy HRC70)
Parameters of carbide square end milling cutters 4 flutes for titanium alloy HRC70
Carbide square end milling cutters with 4 flutes are commonly used in the machining of titanium alloys that have an hardness of HRC70 or higher. These tools have a square end and a series of flute tips that are designed to cut through the material while maintaining a flat surface.
The carbide content in the tool is typically around 95% and is ground on high-speed steel wheels using a four-sided honing process. The overall length and width of the tool can vary depending on the manufacturer, but they typically range from 12 to 16 inches long and from 3 to 5 inches wide.
To ensure optimal performance, it’s important to use the right cutting parameters for your specific application. These may include setting the tool speed, feed rate, and tool pressure according to industry standards and recommendations. It’s also a good idea to periodically inspect the tool for wear and tear and to replace it if necessary to maintain its effectiveness and safety.
(carbide square end milling cutters 4 flutes for titanium alloy HRC70)
Applications of carbide square end milling cutters 4 flutes for titanium alloy HRC70
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Cutting Tools: Integrated into tool bits, inserts, and milling cutters due to its wear resistance and heat tolerance, enhancing tool life and machining efficiency.
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Metalworking: As hardfacing coatings for dies, molds, and wear parts subjected to severe abrasive or erosive conditions.
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Cemented Carbides: Mixed with other carbides and binders to form cemented carbide composites for drill bits, end mills, and other cutting tools.
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Abrasive and Wear-Resistant Components: Used in pump parts, valve components, and seals where resistance to wear and corrosion is vital.
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Military Armor: Incorporated into armor plating due to its hardness and lightweight properties, offering enhanced protection without adding excessive weight.
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Chemical Processing Equipment: For parts that come into contact with corrosive chemicals, benefiting from TiC’s resistance to chemical attack.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
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Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of carbide square end milling cutters 4 flutes for titanium alloy HRC70
Q: How is carbide square end milling cutters 4 flutes for titanium alloy HRC70 manufactured?
A: carbide square end milling cutters 4 flutes for titanium alloy HRC70 is typically produced through a process called carbothermal reduction, which involves reacting titanium dioxide with carbon at high temperatures.
Q: Is carbide square end milling cutters 4 flutes for titanium alloy HRC70 biocompatible?
A: While pure titanium is highly biocompatible, the biocompatibility of titanium carbide depends on the specific application and the potential release of titanium ions. Further testing is necessary for biomedical applications.
Q: How does carbide square end milling cutters 4 flutes for titanium alloy HRC70 compare to tungsten carbide in terms of hardness and toughness?
A: Both materials are hard, but tungsten carbide (WC) is slightly harder and tougher than titanium carbide, making WC more commonly used in tooling applications.
Q: Can carbide square end milling cutters 4 flutes for titanium alloy HRC70 be machined?
A: Due to its extreme hardness, traditional machining methods are challenging. Instead, TiC components are often formed through powder metallurgy, sintering, or by applying coatings via thermal spray or Physical Vapor Deposition (PVD).
Q: What are the main advantages of using carbide square end milling cutters 4 flutes for titanium alloy HRC70 in cutting tools?
A: TiC enhances tool life, allows for higher cutting speeds, and improves wear resistance, especially in applications involving high temperatures or abrasive materials.
(carbide square end milling cutters 4 flutes for titanium alloy HRC70)
