Overview of 2022 Tungsten carbide cold heading stamping dies for screws
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of 2022 Tungsten carbide cold heading stamping dies for screws
-
Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
-
High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
-
Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
-
High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
-
Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
-
Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(2022 Tungsten carbide cold heading stamping dies for screws)
Parameters of 2022 Tungsten carbide cold heading stamping dies for screws
The following is an example of a parameter for the 2022 Tungsten carbide coldheading stamping die for screws:
|Parameter| Description|
|—|—|
|Die Size| The size of the die used to print the number of heads on the screw head|
|Die| The pressure applied by the head during the printing process|
|Die temperature| The temperature in degrees Celsius at which the die will be run|
|Die length| The length of the die used to determine the correct number of heads|
|Die pitch| The pitch of the screw head when printed|
|Die centerline| The centerline of the screw head, which determines whether the head is round or flat|
|Die orientation| The orientation of the die, which affects the consistency and accuracy of the head on the screw head|
|Die thread size| The thread size of the screw head, which affects the surface finish and durability|
|Die quality| The quality of the die, including any defects or issues that may arise during the printing process|
|Die material| The type of material used to create the die, such as 2022 Tungsten carbide or any other desired material|
|Die width| The width of the die used to determine the number of screws on the edge of the head|
|Die height| The height of the die used to determine the location of the screw head on the surface|
|Die depth| The depth of the die used to determine the distance between the die and the head on the screw head|
|Die weight| The weight of the die used to determine its resistance to damage due to impact|
|Die orientation| The orientation of the die, which affects the consistency and accuracy of the head on the screw head|
|Die materials| The type of materials used to create the die, such as 2022 Tungsten carbide or any other desired material|
Note: This is just an example, and you may need to adjust it based on your specific requirements and specifications for your application.
(2022 Tungsten carbide cold heading stamping dies for screws)
Applications of 2022 Tungsten carbide cold heading stamping dies for screws
-
Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
-
Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
-
Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
-
Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
-
Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
-
Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of 2022 Tungsten carbide cold heading stamping dies for screws
Q: How is 2022 Tungsten carbide cold heading stamping dies for screws manufactured?
A: 2022 Tungsten carbide cold heading stamping dies for screws is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is 2022 Tungsten carbide cold heading stamping dies for screws recyclable?
A: Yes, 2022 Tungsten carbide cold heading stamping dies for screws is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does 2022 Tungsten carbide cold heading stamping dies for screws compare to steel in terms of hardness and toughness?
A: While 2022 Tungsten carbide cold heading stamping dies for screws is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can 2022 Tungsten carbide cold heading stamping dies for screws be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is 2022 Tungsten carbide cold heading stamping dies for screws dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(2022 Tungsten carbide cold heading stamping dies for screws)
