Overview of Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter)
Parameters of Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter
The carbide Burr Tungsten Carbide Rotary Milling Tool carbide cutter parameter is used to control the pitch of the milling bed. The parameters are designed to optimize the energy transfer from the carbide to the rotation of the grinding wheel, resulting in accurate results. These parameters include:
1. Bed pitch: The bed pitch is a measure of how far the carbide should travel before it the mill’s rotating element. A higher pitch will result in more force being applied to the carbide, leading to faster and more precise results.
2. Blade speed: The blade speed is an important factor in the success of the carbide. The higher the blade speed, the more force can be applied to the carbide, leading to faster and more precise results.
3. Throughput: The throughput is the number of total grain sizes that can be machined on the cutting wheel per hour. The higher the throughput, the more amount of material that can be produced per hour, leading to greater production capacity.
4. Blade wear rate: The blade wear rate is a measure of the wear and tear that can occur on the carbide over its lifetime. The higher the blade wear rate, the longer the tool will need to be replaced or sharpened, leading to reduced efficiency.
5. Machining temperature: The machine’s operating temperature is a critical factor in the performance of the carbide. A lower operating temperature will result in lower effective working conditions for the carbide, leading to less accurate results and increased maintenance costs.
In summary, the carbide Burr Tungsten Carbide Rotary Milling Tool carbide cutter parameter is used to optimize the energy transfer from the carbide to the rotation of the grinding wheel, resulting in accurate results. By controlling these parameters, manufacturers can ensure that their equipment is efficient, reliable, and safe to use.
(Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter)
Applications of Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
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FAQs of Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter
Q: How is Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter manufactured?
A: Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter recyclable?
A: Yes, Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter compare to steel in terms of hardness and toughness?
A: While Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(Carbide Burr Tungsten Carbide Rotary Milling Tool Carbide Cutter)
