Overview of Highly polished tungsten carbide grinding ball Tungsten carbide ball
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of Highly polished tungsten carbide grinding ball Tungsten carbide ball
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(Highly polished tungsten carbide grinding ball Tungsten carbide ball)
Parameters of Highly polished tungsten carbide grinding ball Tungsten carbide ball
1. Milling Speed: The milling speed is the rate at which the grit size of the tungsten carbide grinding ball changes. A higher speed will result in better grind quality and more uniform results.
2.: The is the diameter of the tungsten carbide grinding ball, and it plays a crucial role in determining the wear resistance and porosity of the grind. smaller balls tend to have a larger grain size, while larger grains tend to have a smaller grain size.
3. Milling Angle: The millering angle is the angle between the cutting edge of the rotating wheel and the center of thenoid material beinged. It affects the material’s ability to grind thenoid, and the grinding speed and direction.
4. Thread Material: The thread material used in the grinding process also has an impact on the grind quality. Higher thread material types tend to provide better grinding results than lower thread materials.
5. Wallosition: The wallposition of the grinding ball affects its ability to grind thenoid, and the grinding speed and direction.
6. Impact Aggregation: The impact aggregation of the grinding ball into thenoid can affect the wear resistance of the grinding surface and may require more frequent cleaning.
7. Finishing Conditions: The finishing conditions of thenoid can also impact the grind quality. Finishing conditions such as sandblasting, honing, or X-ray grinding can significantly improve the grind quality.
8. Bonding withnoid: The bond between the tungsten carbide grinding ball andnoid is also important for achieving good grind quality. Bonding too weak or too strong can lead to uneven grinding results, so it is essential to choose a bonding material that meets the specific requirements of the grinding process.
(Highly polished tungsten carbide grinding ball Tungsten carbide ball)
Applications of Highly polished tungsten carbide grinding ball Tungsten carbide ball
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Highly polished tungsten carbide grinding ball Tungsten carbide ball
Q: How is Highly polished tungsten carbide grinding ball Tungsten carbide ball manufactured?
A: Highly polished tungsten carbide grinding ball Tungsten carbide ball is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is Highly polished tungsten carbide grinding ball Tungsten carbide ball recyclable?
A: Yes, Highly polished tungsten carbide grinding ball Tungsten carbide ball is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does Highly polished tungsten carbide grinding ball Tungsten carbide ball compare to steel in terms of hardness and toughness?
A: While Highly polished tungsten carbide grinding ball Tungsten carbide ball is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can Highly polished tungsten carbide grinding ball Tungsten carbide ball be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is Highly polished tungsten carbide grinding ball Tungsten carbide ball dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(Highly polished tungsten carbide grinding ball Tungsten carbide ball)
