Overview of Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives
-
Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
-
High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
-
Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
-
High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
-
Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
-
Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives)
Parameters of Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives
The “Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plate Stampings” are suitable for manufacturing customized shape mold knives. The sheet plate stamping can improve the surface finish and performance of the knife, making it more resistant to wear and tear.
The sheet plate stamping process involves rolling out the sheet of raw tungsten carbide on a heated area in a press with a high pressure, followed by applying a layer of special coatings that provide excellent resistance to wear and tear. The resulting sheet plate stamp is then printed on a substrate using a professionaler or a lower-end laser printer, providing precise details and improved aesthetics.
The parameter that specifies the production parameters of the sheet plate stamping are:
– Sheet material: must ensure that the sheet material is appropriate for the desired specifications and quality standards.
– Sheet type: the type of sheet used is crucial as it determines the surface finish and performance of the knife. Common options include carbon steel, tungsten carbide, stainless steel, and other materials.
– stamping speed: the stamping speed affects the accuracy and precision of the final product. It should be optimized to minimize variations in surface finish and performance.
– Press temperature: the pressing temperature affects the chemical reactions occurring during the stamping process, which can affect the performance and durability of the knife. It should be determined according to the specific requirements of the application.
– Surface treatment: the surface treatment includes coating, painting, or powder coating to enhance the surface finish and performance of the knife.
– Assembly process: the assembly process includes metal loading, extrusion, shaping, and testing to ensure that the knife meets the desired specifications and quality standards.
By following these parameter settings, you can create custom shaped knife that provides optimal performance, reduce wear and tear, and meet the specified requirements.
(Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives)
Applications of Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives
-
Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
-
Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
-
Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
-
Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
-
Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
-
Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives
Q: How is Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives manufactured?
A: Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives recyclable?
A: Yes, Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives compare to steel in terms of hardness and toughness?
A: While Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(Fengke High Wear Resistance Hra90 Tungsten Carbide Sheet Plates For Manufacturing of Customized Shaper Mold Knives)
