Overview of CNC Indexable Turning and Milling inserts tungsten carbide
Tungsten Carbide (WC) is a hard, brittle, and corrosion-resistant material composed of equal parts tungsten and carbon atoms. It is a popular member of the cemented carbide family, known for its incredible hardness, strength, and thermal stability. Tungsten carbide is often used in industrial applications requiring high wear resistance and the ability to maintain sharp edges, even under extreme conditions.
Features of CNC Indexable Turning and Milling inserts tungsten carbide
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Exceptional Hardness: With a Mohs hardness of 9.0 to 9.5, tungsten carbide is one of the hardest materials available, second only to diamond.
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High Density: Its density ranges from 14.5 to 15.6 g/cm³, providing substantial mass in a small volume, beneficial for applications like balancing and weighting.
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Thermal Stability: Retains its hardness up to temperatures around 1000°C, making it suitable for high-temperature applications.
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High Young’s Modulus: Possesses a high modulus of elasticity, indicating stiffness and resistance to deformation under load.
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Brittleness: Although extremely hard, tungsten carbide is also brittle, requiring careful handling to avoid chipping or fracturing.
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Chemical Resistance: Resistant to corrosion from most acids except for hydrofluoric acid and strong alkalis, and is not attacked by most organic materials.
(CNC Indexable Turning and Milling inserts tungsten carbide)
Parameters of CNC Indexable Turning and Milling inserts tungsten carbide
The parameters used for CNC Indexable Turning and Milling inserts made of tungsten carbide can vary depending on the specific manufacturer, but some common ones include:
* Material selection: The choice of material for the insert depends on its required performance, such as strength, wear resistance, and cost.
* Index type: There are two main types of indexable turning and milling inserts: concentric indexable and helical indexable. Centric indexable inserts have a single helical that moves in a circular path, while helical indexable inserts have multiple helices that move independently in a spiral pattern.
* Index depth: The index depth determines the depth at which the tool head is inserted into the workpiece. A higher index depth results in a deeper cut, but may also increase tool wear.
* Guide pin material: The guide pin material used to hold the insert in place during the cutting process can impact the insert’s effectiveness and accuracy.
It’s important to note that these parameters are just guidelines and should be tailored to the specific application and requirements of each job. It’s recommended to consult with the manufacturer or a technical expert for specific information and guidance.
(CNC Indexable Turning and Milling inserts tungsten carbide)
Applications of CNC Indexable Turning and Milling inserts tungsten carbide
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Cutting Tools: Used in the manufacture of drills, milling cutters, and other metal-cutting tools due to its hardness and heat resistance.
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Mining and Construction: For drill bits, saw tips, and wear parts in earthmoving equipment due to its exceptional wear resistance.
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Jewelry: Provides a durable and scratch-resistant alternative to precious metals in rings and other jewelry items.
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Ballistic Applications: Used in armor-piercing ammunition and protective plates due to its hardness and density.
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Dies and Punches: In the forming of other metal parts in stamping and punching operations due to its wear resistance and ability to hold a sharp edge.
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Oil and Gas Drilling: As components of drill bits and wear parts in drilling equipment due to its toughness and resistance to abrasion.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of CNC Indexable Turning and Milling inserts tungsten carbide
Q: How is CNC Indexable Turning and Milling inserts tungsten carbide manufactured?
A: CNC Indexable Turning and Milling inserts tungsten carbide is typically produced by mixing tungsten carbide powder with a binder metal (commonly cobalt), pressing the mixture into shape, and then sintering it at high temperatures to form a solid, tough material.
Q: Is CNC Indexable Turning and Milling inserts tungsten carbide recyclable?
A: Yes, CNC Indexable Turning and Milling inserts tungsten carbide is highly recyclable. Scrap and worn-out tungsten carbide tools can be collected, reground, and reused or reprocessed back into tungsten carbide powder.
Q: How does CNC Indexable Turning and Milling inserts tungsten carbide compare to steel in terms of hardness and toughness?
A: While CNC Indexable Turning and Milling inserts tungsten carbide is much harder than steel, making it suitable for cutting and drilling harder materials, it is less tough, meaning it is more prone to chipping or breaking under impact compared to steel.
Q: Can CNC Indexable Turning and Milling inserts tungsten carbide be machined easily?
A: No, due to its extreme hardness, tungsten carbide is very difficult to machine using conventional methods. It often requires specialized grinding or electrical discharge machining (EDM) techniques.
Q: Is CNC Indexable Turning and Milling inserts tungsten carbide dangerous to health?
A: In its solid form, tungsten carbide is generally safe to handle. However, during grinding or machining, dust containing tungsten carbide and cobalt binder can be released, which can be hazardous if inhaled. Proper protective measures are necessary.
(CNC Indexable Turning and Milling inserts tungsten carbide)
