Overview of Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment
Chromium Carbide (Cr3C2) is a hard, wear-resistant ceramic compound consisting of chromium and carbon atoms. It is a metallic carbide known for its exceptional hardness, high melting point, and excellent corrosion resistance. Chromium carbide is widely utilized in applications where resistance to wear, corrosion, and high temperatures is crucial, making it a vital component in various industrial sectors.
Features of Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment
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High Hardness and Wear Resistance: Chromium carbide has a Vickers hardness of around 1300 Hv, which is significantly higher than most steel alloys, providing excellent resistance to abrasion and wear.
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High Melting Point: With a melting point exceeding 1890°C, it can maintain its structural integrity and properties in extremely high-temperature environments.
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Corrosion Resistance: Forms a passive chromium oxide layer when exposed to oxygen, providing inherent corrosion resistance, particularly against oxidation and acidic environments.
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Thermal Stability: Exhibits good stability at high temperatures, making it suitable for use in high-temperature applications such as heat exchangers and furnace components.
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Chemical Resistance: Resistant to many chemicals, including acids, except for strong oxidizers like nitric acid.
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Bonding Enhancer: When added to metal matrix composites or as a coating, it can enhance bonding between the substrate and other materials.
(Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment)
Parameters of Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment
The specifications for an aluminum alloy plate spray coated with a nickel-chromium carbide coating using the SX-60 plasma spraying equipment can vary depending on the specific requirements of the manufacturer and the application. However, some common parameters that may be important to consider include:
* Coating weight: The weight of the coating, including both the substrate material and the particles of the coating, will depend on the desired finish and layer thickness.
* Treatment time: The amount of time required to complete the treatment process will also depend on the coating’s thickness and the desired finish.
* Pressure settings: The pressure used during the treatment process will affect the properties of the finished product, so it is important to choose the appropriate pressure setting based on the available resources and the specific coating formulation.
* Exposure duration: The duration of exposure to the plasma during the treatment process will affect the rate at which the coating forms, as well as the quality and uniformity of the final product.
It is recommended to consult with a professional manufacturer or applicator familiar with the SX-60 plasma spraying equipment to determine the best combination of parameters for a given application.
(Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment)
Applications of Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment
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Hardfacing and Surfacing: Used as a welding overlay or thermal spray coating to protect surfaces against wear and corrosion in mining equipment, oil and gas drilling tools, and construction machinery.
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Cemented Carbides: As a component in tungsten carbide-cobalt hardmetal compositions to improve wear resistance and toughness.
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Thermal Spray Coatings: For high-temperature corrosion and wear protection in boiler tubes, furnace parts, and heat exchanger components.
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Valves and Pumps: Components in pumps and valves that handle abrasive slurries or corrosive liquids due to its wear and corrosion-resistant properties.
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Metal Cutting Tools: Added to cutting tool materials to increase their hardness and wear resistance, extending tool life.
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Aerospace Industry: In high-temperature and high-stress applications such as turbine engine components.
Company Profile
MyCarbides is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality carbides and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality carbide materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment
Q: How is Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment applied as a coating?
A: Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment coatings are typically applied through thermal spraying, HVOF (High-Velocity Oxygen Fuel), plasma spraying, or hardfacing welding processes onto the substrate material.
Q: Is Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment toxic?
A: In its solid form, chromium carbide is generally safe to handle. However, during certain manufacturing processes like grinding or welding, chromium compounds may become airborne and pose health risks if inhaled, requiring appropriate safety measures.
Q: How does Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment compare to tungsten carbide in terms of hardness?
A: Tungsten carbide (WC) is generally harder than chromium carbide, with a Vickers hardness around 1600-1800 Hv, making WC more suitable for applications requiring extreme wear resistance.
Q: Can Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment be used in food processing equipment?
A: Yes, chromium carbide coatings are sometimes applied to food processing equipment that requires high wear resistance and corrosion protection, but the coatings must comply with food safety regulations.
Q: What is the main advantage of using Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment in hardfacing applications?
A: The primary advantage is its ability to significantly enhance the surface hardness and wear resistance of base materials, prolonging equipment life and reducing maintenance costs in abrasive environments.
(Aluminum alloy plate sprayed with nickel chromium carbide coating With SX-60 Plasma Spraying Equipment)
